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Cracks in an oil feed pipe caused an engine to explode on a Qantas A380 over the Indonesian island of Batam in November 2010, Australia's transport safety watchdog said on Thursday in its final report on the incident.
The airline grounded its entire Airbus A380 fleet after one of the Sydney-bound double-decker super-jumbos was forced to make a dramatic return to Singapore with smoke trailing from its Rolls-Royce Trent 900 engine and damage to its wing.
The mid-air blast sent debris raining down over Batam island in Indonesia, before pilots guided the plane carrying 469 passengers back to Changi Airport.
The Australian Transport Safety Bureau (ATSB) released its third and final report into the accident Thursday, which found that oil feed pipes in the A380's No. 2 engine did not conform to design specifications.
"The ATSB found that the engine failure was the result of a fatigue crack in an oil feed pipe," it said, calling the investigation one of the most complex it had ever undertaken.
"The crack allowed the release of oil that resulted in an internal oil fire. The oil fire led to one of the engine's turbine discs separating from the drive shaft.
"The disc then over-accelerated and broke apart, bursting through the engine casing and releasing other high energy debris."
The ATSB also found that the oil pipe, together with a number of similar pipes in other engines, had been made with a thin wall section and did not comply with design specifications.
"The thin wall substantially increased the likelihood of fatigue cracking," it said.
Since the incident, Rolls-Royce, aviation regulators, and operators of Trent 900-powered A380s have taken a range of steps to ensure that engines with incorrectly manufactured oil feed stub pipes were removed from service or fixed so aircraft could operate safely.
Rolls-Royce also introduced software that would automatically shut down a Trent 900 engine before its turbine disc over-speeds to prevent a similar occurrence, while improving their quality management systems.
The ATSB report absolved the plane's crew of any error, saying they completed the required actions for the multitude of system failures and safely landed.
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European aircraft maker Airbus made a big breakthrough for its flagship A380 superjumbo airliner on Monday, taking the first order for the plane this year after a setback over cracks in the wings.
The provisional order, worth about $8.0 billion (6.0 billion euros) at list prices, came from Doric Asset Finance, a leasing group which will make the A380 giant accessible to many airlines via rental agreements.
The deal, important for Airbus in its efforts to boost sales of the aircraft, the giant of the skies, comes just three days after another milestone, the maiden flight of its new long-range A350 aircraft.
Airbus head Fabrice Bregier told the Wall Street Journal newspaper on the opening of the Paris Air Show at Le Bourget on Monday that the firm hoped to more than double its operating profit in the next two years.
It intended to raise the operating margin from 4.0 per cent to 10.0 per cent, he said, adding that this target excluded the launch costs of the A350.
Last year was a difficult one for the A380 superjumbo because micro cracks were detected where the wings join the fuselage.
Airbus is correcting the problem, but the manufacturer had taken no orders for the A380 since the beginning of 2013.
Boosting sales of the A380 is of particular importance to Airbus, which said in a statement that with this investment Doric would be able to offer the aircraft on tailor-made terms for airlines.
This would facilitate use of the plane by airlines around the world, Airbus said.
Doric Asset Finance has provided finance for orders by airlines such as Emirates and Singapore Airlines.
Under leasing arrangements, an airline enters into a rental agreement with the leasing company, thereby avoiding having to find the purchase capital from its own resources.
Airbus said that Doric was the third-biggest such company in the world, in terms of value, providing leasing arrangements for jumbo aircraft and was the biggest in terms of managing such deals for the A380 superjumbo.
Doric currently manages aircraft worth $6.0 billion, including 18 A380 airliners purchased under sale and leaseback agreements, so the latest deal represents a substantial increase for the leasing group.
The latest agreement in principle, or outline deal, is expected to be confirmed in a few months.
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Australia's competition watchdog on Thursday gave Qantas and Emirates Airlines permission to launch their global alliance although final approval is still pending.
The Australian Competition and Consumer Commission, which gave the carriers preliminary approval in December to combine operations for an initial five years, said that practical sales, marketing and other steps could now start.
"The ACCC is allowing Qantas and Emirates to start implementing their alliance because of the long lead time required to market and sell tickets before the commencement of long-haul services," said ACCC chairman Rod Sims.
"In making its decision, the ACCC has accepted written assurances from the parties that should the ACCC ultimately decide not to allow the alliance to go ahead, the airlines will accommodate consumers' bookings."
The regulator said it anticipated making a final decision in March.
Under the proposal, which will be fully implemented from April, the airlines will coordinate ticket prices and flight schedules and Qantas will shift its hub for European flights to Dubai from Singapore.
It also means an end to Qantas's partnership with British Airways on the so-called kangaroo route to London, which has spanned nearly two decades.
The tie-up is seen as vital to the sustainability of Qantas, which last year posted its first annual deficit since privatisation in 1995 due to tough regional competition and high fuel costs for its international arm.
Sims said the ACCC had determined in December that "the public benefits resulting from the alliance are likely to outweigh the public detriment ... where Qantas and Emirates offer overlapping services".
But he said New Zealand had been identified as a key market where competition could be eroded by the Qantas-Emirates deal and the ACCC had therefore exempted it from the new permissions for now.
"The ACCC is granting interim authorisation on the condition that the applicants do not engage in the conduct for which authorisation is sought in relation to services between Australia and New Zealand," Sims said.
He added that the regulator "may review its decision on interim authorisation at any time and it should not be taken to be indicative of whether or not final authorisation will be granted".
Qantas chief Alan Joyce said the decision meant pricing, capacity and scheduling could now be coordinated with Emirates and one-stop trips could be booked across their combined networks, boosting tourism.
Once final approval is granted, Qantas will fly daily Airbus A380 services from Sydney and Melbourne to London via Dubai, meaning that the two airlines will operate 98 weekly services between Australia and the Emirates Gulf hub.
For Emirates customers, the alliance opens up Qantas's Australian domestic network of more than 50 destinations and nearly 5,000 flights per week.
Dubai Airports has earmarked $7.8 billion to further expand the capacity of the international travel hub and expects to handle 75 million passengers by 2015 and 98 million by 2020. Some 57 million passengers were expected to use Dubai International in 2012.
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Singapore Airlines (SIA) has firmed up an order for 25 more widebody aircraft from Airbus.
Five of the aircraft are the A380.
SIA has placed three consecutive orders for the A380 - making it the second largest customer of the A380 - and now has 19 such aircraft in service.
The remaining 20 aircraft are in the mid-size category - the A350-900s, which will be used on medium- and long-haul routes.
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Dubai's Emirates Airlines began operations Wednesday from a $3 billion new concourse dedicated to Airbus' A380 superjumbos at the Gulf city-state's rapidly-expanding airport.
Concourse A, which cost $3 billion (2.3 billion euros) to build, gives Emirates -- one of the fastest-growing carriers -- an additional airport capacity of 15 million passengers a year, the company said.
The expansion takes place as the CAPA Centre for Aviation said Emirates could become this year the world's second-biggest carrier in terms of capacity, right after United Airlines, and way ahead of legacy European carriers.
Flight EK003 took off to London Heathrow from Concourse A, which will become "home of the Emirates A380," and add a capacity to handle 15 million passengers a year, said a statement by Emirates -- one of the world's fastest-growing carriers.
The new extension to Terminal 3, featuring 20 gates specifically designed to accommodate Airbus' longhaul airliners, will open gradually, with just four gates operational on Wednesday, Dubai Airports chief executive Paul Griffiths said in another statement.
"This is a historic and momentous occasion, marking another world first from Emirates," said Sheikh Ahmed bin Saeed Al-Maktoum, chairman of Emirates and of Dubai Airports.
The government-owned carrier is the largest operator of A380, with a fleet of 31 and another 59 units on order.
The new concourse spreads across 11 floors with a total area of 528,000 square metres (5.7 million square feet). It cost $3 billion to build.
Dubai Airports has undertaken a $7.8 billion to further expand the capacity of the international travel hub, as it expects to handle 75 million passengers by 2015 and 98 million passengers by 2020.
It expected the number of passengers who used Dubai International airport in 2012 to be around 57 million.
The new facility will be available to A380 flights to Europe operated by Australia's Qantas, as per the global partnership announced recently and awaiting the approval of the Australian Competition and Consumer Commission, Emirates said.
Emirates had moved its operations to Terminal 3 in 2008, when the new complex opened dedicated to the national carrier of Dubai, leaving the older Terminal One to foreign airlines.
The new facility will be available to A380 flights to Europe operated by Australia's Qantas, as per the global partnership announced recently and awaiting the approval of the Australian Competition and Consumer Commission, Emirates said.
Emirates has a fleet of 195 wide-body Airbus and Boeing, and has some 204 units on orders worth more than $74 billion, it said. It flies to 128 destinations in 74 countries.
The carrier, which began operations in 1985 with two leased planes, has become a major competitor of legacy airlines, turning Dubai into a major transit hub for travel between Europe, Asia and Australasia.
Sydney-based CAPA said this week Emirates remained last year third in global ranking of world's airlines by capacity, with 4.993 billion available seat kilometres (ASKs), compared to 6.15 billion ASKs for United Airlines thanks to its merger with Continental, and 5.64 billion ASKs for Delta Air Lines.
But Emirates registered a whopping growth of 18.4 percent in ASKs last year, compared to a drop of 0.3 percent by Delta.
This put Emirates ahead of many traditional airlines, including British Airways, which was ranked seventh with 3.049 billion ASKs, and Air France, which followed with 2.825 billion ASKs.
Other Gulf carriers, vying to grab a chunk of the trans-continental travel market, followed behind. Qatar Airways rose to 17th place, with 1.798 billion ASKs, and Abu Dhabi's Etihad advanced to 28th, with 1.135 billion ASKs.
In addition to Dubai International Airport, the busiest regional hub, the city-state is developing another airport.
Dubai World Central-Al Maktoum International has been open for cargo since 2010, but passenger operations have been repeatedly delayed.
The airport, launched at the height of Dubai's rapid economic growth, is touted to become the world's largest with a capacity to handle 160 million passengers annually.
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